Project Description
Introduction of
Automatic Dual-face Spot Welding Machine
Automatic dual-face spot welding machine works as a high-speed spot welder to weld nickel plates onto positive or negative ends of cylindrical lithium-ion cells, so that you could get desired serial connection and parallel connection on a group of cylindrical li-ion cells.
This automatic dual-face spot welding machine is pneumatically driven so that the contact pressure on each welding point is consistent. By applying constant pulse current, this machine can ensure consistant welding quality on all welding points, and this is very critical for the quality and reliability of a finished lithium-ion battery pack.
This automatic dual-face spot welding machine has very high welding efficiency. And it’s very easy to change the fixture and parameters when you need to weld another pattern of lithium-ion battery packs. Moreover, it does not only support dual-face welding operation simultaneously according to set data, but also can be set to weld at one face only. In another word, it gives flexibility to fit changing demands in real lithium-ion battery production process.
Technical Specification
Input voltage: AC200V~265V, 50Hz (Note: Other voltages can be customized.)
Max. power consumption: 6KW
Pneumatic Pressure: 0.4-0.8Mpa (Note: Filtering device must be deployed to ensure there is no water or dust in the air supply. )
Max. welding distance: 620mm x 320mm
Applicable cells: Cylindrical lithium-ion cells like 18650, 26650, 21700, 32650…etc. (Note: Customized solution is also available for spot welding demands for lithium polymer batteries, or for connection between cells and BMS.)
Applicable nickel plate: pre-cut nickel plate, with 0.1-0.3mm thickness. (Note: Nickel plate with 0.21-0.3mm thickness need be notched before use. )
Data input method: Array input, Point input, U disk input
Welding effect: min. 4KG tension for 0.1-0.125mm thick nickel plate
min. 6KG tension for 0.15mm thick nickel plate
min. 8KG tension for 0.2mm thick nickel plate
min. 12KG tension for 0.3mm thick nickel plate
Productivity: about 2800 ~ 3300 cells/hour
Product dimension: 1630 x 850 x 1630mm
Net Weight: about 220kgs
Machine Features
Reliable framework & protected cabinet to ensure stability and safety during welding
Even, consistent and neat welding points, very good consistency
High welding efficiency, suitable for mass production of battery packs
Support multiple data input methods, capable of handling changing demands in real lithium-ion battery production process
Capable of saving up to 199 sets of data, easy and fast to switch models in production
Simple and easy to operate and maintain